Projects

Year
(Start of the Project)

Product Description

Weight
(Ton)

Client
2014 South Pars Gas Field Development-Phases 20&21 1,500 OIEC (Oil Industries' Engineering & Construction
2013 Commercial Complex 650 Kavir Ghom Co
2013 Steel Making Plant 500 South Kaveh Steel Co
2013 Pardis Petrochemical Complex 2,000 Pardis Petrochemical Co
2013 SARINA Residential – Commercial Complex 14,000 Sarina Kish Co
2013 Bandar Abbas Gas Condensate Refinery 2,000 Nardis Energy Co
2013 Iranian Residential Complex 50,000 Bonyan Toseae & Omran hadi
2013 Commercial Tower 8,000 Shaygan Co
2013 Boshehr Petrochemical  Complex 5,000 Boshehr Petrochemical Co
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Year
(Start of the Project)

Product Description

Weight
(Ton)

Client
2012 Workshop Area 900 Baftsan Co
2012 Iran-LNG Treating Units Project 4,000 Nardis Energy Co
2012 Sarcheshmeh Copper Complex Flash Smelting 2,500 Sabafam Co
2012 South Pars Gas Field Development-Phases 20&21 1,600 OTCC (Oil Turbo Compressor Construction
2012 West Karoon Oil Field Early Production Unit 1,100 EIED (Energy Industrial Engineering & Design
2012 South Pars Gas Field Development-Phase19 2,500 Petropars Iran
2012 South Pars Gas Field Development-Phases 20&21 550 IOEC (Iranian Offshore Engineering & Construction
2012 South Pars Gas Field Development-Phase12-EPC3 1,400 Gamma Co
2012 South Pars Gas Field Development-Phases 20&21 2,270 OIEC (Oil Industries' Engineering & Construction
2012 South Pars Gas Field Development-Phase14 4,100 Industrial Projects Management of Iran(IPMI
2011 South Pars Gas Field Development-Phase12-EPC2 550 Daelim-Sazeh-Kayson & I.I.N.D Consortium
2011 South Pars Gas Field Development-Phase12-EPC2 5,000 Daelim-Sazeh-Kayson Consortium
2011 South Pars Gas Field Development-Phase12-EPC3 1,000 Sabafam Co
2011 Bid Boland Gas Treating Plant.2 2,500 Sazeh-Jahanpars Consortium
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Year
(Start of the Project)

Product Description

Weight
(Ton)

Client
2010 Bid Boland Gas Treating Plant.2 (Mechanical Equipment 515 Sazeh-Jahanpars Consortium
2010 Combined Cycle Power Plant(SFS1) 650 Mapna Boiler Co
2010 Combined Cycle Power Plant(SFS2) 880 Mapna Boiler Co
2010 Combined Cycle Power Plant(SFS3) 1,350 Mapna Boiler Co
2010 Isfahan-Shahid Kharazi- Steel Reduction Plant 1,050 Iritec Co
2010 Saman Gharb cement Plant 5,850 Saman Gharb Cement Co
2009 Bandar Abbas Gas Condensate Refinery 5,100 Persian Gulf Star Oil Co(PGSOC
2008 Shazand Arak Refinery Expansion & Upgrading 10,000 Sazeh-SEI-ODCC International Consortium
2008 Arfae-Direct Steel Reduction Plant 1,220 Iritec Co
2008 Darkhovin Oil Field Development 1,000 ENI CO- Italy
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About us

  • About Us
  • Lines of Activity
  • Factory
  • Ultimate Ideals
  • customers
  • Human Resources
  • Quality Management System
  • prospects

Shahriar Steel Structures is one of the prominent steel structure fabricators for oil, gas and petrochemical projects, heavy industries majoring cement production plants and steel industries. Wide varieties of high-rise residential and commercial structures are among the company’s main field of activities.
Supported by its unique facilities and devoted personnel, the complex with the capacity of over 40,000 Tons/Year, has played a major role in performing mega projects, which in turn have its own significant influence in nationwide development

 

      As per state of the industry, quality measures with the following major lines of activity:

•    All type of steel structures majoring oil, gas & petrochemical fields, heavy industries, cement factories, power plants    
•    Residential/Commercial Steel Structure Buildings
•    Special or Customized Steel Elements
•    Steel Structures for Urban Utilities
•    Steel Bridges/Walkways
•    Elevated Storage Tanks
•    Assorted Mechanical Equipment mainly Mechanical Packages, Atmospheric Storage Tanks, Vessels and other Petrochemical Equipment

 

The fabrication yard of Shahriar Steel Structures  is located in an area of 165,000 Sqm in Shahriar suburb city of Tehran Metropolitan. There are 30,000 Sqm indoor manufacturing yard in three production lines. It keeps 1,800 Sqm of administrative offices and 1,800 Sqm of ancillary building, including workshops, warehouses, dressing rooms, etc. Home office undertakes engineering, commercial, contractual, financial, and administrative affairs.
Over 500 expert personnel including engineers, technicians, skilled technical workers, welders, financial and office staff are performing to make sure the company lives up to its promise.
Supported by its unique facilities, the complex is known as one of the top automated steel structure fabricator of the country.

 

Customer satisfaction will not be accomplished unless professional principles and standards are strictly followed. To do so, Shahriar Steel structures has employed the followings as the company’s institutional attitude:

•    Enhancing quality level and offering premium quality services and products.
•    Providing customers with the expected services to fulfill the project contractual requirements and offers high quality services accordingly.
•    Adhering to health, safety and environmental regulations and standards.

 

 

All clients with projects involving any kind of steel fabrication can greatly benefit from Shahriar Steel Structures, where high-tech equipment, round the clock involvement of personnel, enormous financial support, constant and thorough inspections and extensive supplementary services are all there to show appreciation for customers’ business and trust, and deliver the final products and services with utmost excellence.

Customers of Shahriar Steel Structures include:

•    General Contractors of EPC Projects
EPC contractors, depend on Shahriar Steel Structures for design, fabrication, and erection/installation of their project steel structures as well as mechanical equipment, meanwhile, their procurement unit can benefit from the company  in mass provision of the essentials required for each plan.

•    Mega Construction Projects
The company’s services can be assigned to prominent construction plans, official and residential towers and commercial complexes.

•    Foreign Clients
Overseas contractors of heavy industrial projects as well as contractors of high-rise steel buildings, are part of the company’s clientele.

 

Proficient workforce with world class expertise, together with administrative, financial and management experts help Shahriar Steel Structures furthers its keen to uphold the reputation as a quality product and service provider.
Our skilled personnel are required to go through trainings in all stages, so that every one of them is geared up to tackle their responsibilities. Meanwhile, educational programs help them keep up to date with the latest technologies and standards.

 

To be able to offer premium functionality and effectiveness, Shahriar Steel Structures deploys an integrated quality management system and constantly strives to enhance it. Achieving certificates of the commitments to the ISO 9001:2008, ISO 14001:2004, and ISO/TS 29001:2010 standard in quality management system and OHSAS 18001:2007 Standards attests to the endeavors of the company in this regard.

Shahriar Steel Structures  strives to put its prospects across by means of the following:  
•    Improving the quality of products and services  
•    Acquiring cutting edge technologies in manufacturing and service providing  
•    Expanding services to the regional overseas countries  
•    Securing a market place on top of the domestic Steel Fabricators and Suppliers

 

join

  • Join Us
  • Why shahriar steel structures
  • Job Opportunities

In order to overcome challenges in acquiring the pre-defined resource, technology and equipment progress, we are constantly looking for expertise in mechanical, civil, structure, electrical, metallurgical, chemical, industrial, and computer engineering, as well as practical, non-academic skills. In fact, finding dynamic and ambitious forces with a passion to gain more knowledge and tackle new challenges is an ever present priority high on our agenda.

Shahriar Steel Structures offers technical and business career opportunities to qualified applicants who look for developing a long-term relationship with the company through establishing mutual trust and contribution.

 

•    Shahriar Steel Structures holds one the most prominent and equipped steel structure plants in the country, which is always prepared to launch cutting edge technologies and upgrade the business standards.
•    The company lays out a great deal of its capital on training human resources, which it regards as its greatest asset.
•    Bound to carry out safety and health care regulations, the complex continuously inspects staff safety and health conditions.
•    We offer an open-ended path to prosperity and promotion for the motivated and hard working individuals.

 

After joining our team, get ready to face serious and at times demanding challenges. Offering strategies for better resource application is one of our main concerns. We cater quick and reasonable services to our clients, which require an all-out effort and perseverance.
We invite strong willed and motivated individuals to join in our high-profile achievements.

Click to send in your resume

Sending Resume

Those interested in joining Shahriar Metal Structures can send their resumes through our website

 

 

commendations

  • Commendations

1- Model Fabricator, Awarded by National Manufacturers/Fabricators National Syndicate  2013

2- Better in Business, Elected by Iranian Industries Founder 2012

3- International Cardineli Business Awards  2013

4- National quality Awards Dedicated to Quality Certification 2009

5- National quality Awards, Reputed to Quality One Star Certification  2012

6- National quality Awards , Reputed to Quality Two Star Certification 2013

7- Certified as Best Fabricator , by the Third Steel and Structure Conference 2012

8- Better in Business Elected by National Construction Warriors  2013

9- Titled Best Steel Structure Fabricator, by National High-Rise Builders  2012

 

brochures

  • Brochures

Shahriar Steel Structures is one of the prominent steel structure fabricators for oil, gas and petrochemical projects, as well as other heavy industries such as cement and steel.
Shahriar Steel Structures factories are now in cooperation with a considerable number of customers and contractors in manufacturing and installation of steel structures and equipment.
Supported by its unique facilities and devoted personnel, the company has played a major role in prominent national projects and commands the respect of contractors in substantial energy and industrial projects.
Due to its emphasis on national and international standards and applying the most advanced equipment and progressive techniques, considering the capacity of 36,000 Tons/Year, the complex is now one of the five major steel structure fabricators in Iran.
Customers and its requirement recognition is the company’s pivotal pursuit. In order to accomplish customer satisfaction, Shahriar Steel Structures has committed itself to national and international constitutions and standards on safety, health and environment. To be able to offer premium functionality and effectiveness, the integrated management of the company is grounded on ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 and ISO/TS 29001:2010 Standards.
Over 370 expert personnel including engineers, technicians, skilled technical workers, welders, financial and office staff are performing to make sure the company lives up to its promise.

 

services

  • Preservation Line
  • Fabrication Processes
  • Production Standards
  • Software
  • Overall account of services includes

With the aim of cost-effective and high uptime surface treatment, the preservation line is used for pre and final coating. The entire line is totally engineered around the specific application and size and geometry of the parts.


   - Shot Blast System
   - Paint Systemslast system

 

Shot Blast System
The high performance primary and final shot blast machines, ensure all-round and reproducible blast coverage of the parts, while providing an optimal preparation of the parts surface for the subsequent primer coating.

Paint Systems
Painting as a major bottleneck has always been a prominent aspect of steel structure fabrication. Each project for different stages of primer, intermediate and top coat, requires various paint types for various materials and thicknesses which makes the whole process sophisticated. Shahriar has successfully dealt with the difficulties utilizing two efficient painting lines, “Manual” and “Automatic”.

 

- Manual
- Automatic

Manual

The line is used for parts with minimum dimension over 600mm. The paint and the pre-heating are done in rooms prepared and then the part is quality checked and ready for transportation/storage.
Automatic
Intended use of Automatic paint line is for work pieces with maximum dimension: 800 mm height, 4,000mm width and 12,000mm length with the operation speed up to 2m/min and 60-80 μm dry-film thickness.

This line contains “Pre-Heater”, “Painting Cabin” and “Paint Dryer”.

Processing times are greatly reduced by the “Pre-Heater” as it brings the material up to the painting temperature and shortens the drying time after painting.

“Painting Cabin” with focusing on all-round and full automatic coating of work pieces, consists of 8 pieces airless high pressure painting guns, Light barriers for height recognizing and indentifying any moving material on the transport system, and Brush pre-cleaning unit(on both sides) for pre-cleaning of the exhaust air from the painting cabin.

High performance “Paint Dryer” makes the drying takes place on a continuous basis in many variations: in front or behind the paint booth, heated by gas, with special overspray extraction zones and cooling zones.

 

Based on material take-off generated from fabrication drawings, the material including plates, profiles, bolts and nuts, etc are supplied after adequate market surveying, by the procurement department.
As a critical aspect of fabrication, material pert is calculated and managed to be minimized by the production engineering team, leading to preparation of cutting plans. The incoming plates and profiles are pre checked to be approved to enter fabrication line. There are two different but parallel fabrication lines considering profiles and plates:

   

- Profile Process
- Plate Process

 

Profile Process
Profiles are cut into pieces according to the cutting plans, using the Band Saw machine. The pieces are worked upon as per single part drawings including drilling, chamfer, beveling, etc and are marked to be ready for assembly.
The single part elements are assembled based on assembly drawings and the part is ready to be final marked and preserved.

Plate Process
All plate sheets go through the primary Shot-Blast machine and then as per cutting plans are cut into pieces by either Guillotine or automatic Flame Cutting machine based on the thickness.

Main member plates are extracted to enter the “Fully Automated H-Assembly Line” and the built-up section is produced, using the Submerged Arch Welding machine. This technique has become operational for the first time in Iran by Shahriar Steel Structures.

The built-up profile is straightened and from this station the same process for profiles will be applied.

 

AWS D1.1 Standards for fabrication, welding, destructive and nondestructive tests

AWS D1.1

ASME Sec.V

Standard which is used for nondestructive tests and tolerances
ASTM Standard for measuring and inspection
DIN Standards for physical and mechanical specifications of bolts, nuts, etc.
ENV 1090 European standard for fabricating steel sections
BGAS-SSPC British Standard for painting and shot-blasting tests
AISC Standard for design and fabrication of steel structures

 

Starting with single line diagrams of structures, a suite of interlinked programs is used for the design, drafting and preparation of shop drawings. PDMS, TEKLA STRUCTURES, BOCAD 3D, STAAD PRO, SAP, ETABS, MS-PROJECT and PRIMAVERA among extensive computer programs are utilized.
The produced electronic files for shop drawings are compatible with the CNC cutting, drilling and punching machines.

 

•    Counseling and Directing Costumers
Supported by its experienced and skilled team of engineers, Shahriar Steel Structures offers counseling services to help and direct all clients fully comprehend their own needs and determine the optimal structure type, size, quality and design to realize their objectives, in case they need assistance in any aspect.

•    Manufacturing Steel Structures and Equipment
A great deal of constructing steel structures and components happens in the production lines of Shahriar Steel Structures factories, which benefit from advanced facilities and progressive technology. The fabricated items are observed and examined at every stage, so that they would be in complete compliance with the required standards. The company’s laboratory and the processes of Quality Control and Technical Inspection in production line would control the application of these standards.

•    Installation/Erection of Steel Structures and Equipment
Efficiency and the highest levels of quality workmanship and on-the-job safety are essential requirements of a structural steel erector. Shahriar Steel Structures maintains high standards for steel structures erection to bring value engineering to any project. The company’s experience and resources allows us to take on steelwork installation/erection projects in any industrial settings, steel buildings, bridges and etc.

All stages of the projects including design, engineering, planning, project and quality management and various production sections are under constant evaluation and inspection to make sure that all state of the art findings and standards are deployed.

 

 

green

  • green commitment

As an ISO 14001 certified fabricator, Shahriar Steel Structures aims to constantly reduce the environmental footprints of its activities. Environmental Management System helps the organization being fully committedto protect the environment and refrains from activitiesthat are harmful to the nature the environment is critical to the operations and the company’s long-term success.

news

  • Inauguration of Makan Steel Industrial Park on Azadegan Highway with the capacity to house 2000 industrial units.

The Makan Steel Market located on Azadegan Highway near Sanikhani Bridge started its work in presence of the President of the National Business Council. According to a report filed by ISNA ( news agency), the market has the capacity for 2000 industrial units. It has been established to organize and centralize the selling and buying operations of steel wholesalers. The market was built at the cost of 3,000 billion Rials and took 15 years to be completed. Mr Mohammad Azad, President of National Business Council, stated that the end of Iranian calendar month Tir is the deadline for tax declaration and businesses in this market need to file their tax statements in order to be able to benefit from supportive facilities. He also reported that he had a meeting with the mayor of Tehran and asked him to provide facilities such as mosque and cultural centers for the Industrial Park. He added that the Park also needs business service centers and banks, and hoped that the relevant authorities would take necessary measures for this purpose.This Industrial Park covers an area totaling 550,000 square meters and is built in a form of detached blocks with 30- meter wide streets. The park is going to be formally inaugurated next month by government and city officials. According to Mr Hamid Abdolhosseini, member of the management board of Makan Steel Company, about 1,000 shareholders of this company are steel traders of Tehran who began the preparation of this industrial park in 1992. He said that the number of active units in this park is 1200 and the park has capacity for 2000 units, each 62 square meters.